Total Free Classifieds

Mold Width Adjustment Cable

Wed, 22 Jul 2026 07:06:47 +0000

Overview Our company focuses on the production and application of the cables in continuous casting steel production. We have rich on-site usage experience, which provides us with technical guarantees for manufacturing high-quality communication cables. For cables of different applications, we have different protection requirements, such as high temperature resistance, anti-pull, acid and salt spray resistance, slightly positive pressure heavy-duty connector, anti-oil pollution, anti-interference, etc. Common industriaI cable for continuous casting 1. Breakout prediction compensation cable 2. Mold level control cable 3. Mold oscillation cable 4. VUHZ sensor cable 5. Mold width adjustment cable 6. Dynamic lightly depress the cable 7. Fixed cable for ladle slag 8. Movable cable for ladle slag The quality control All our products use proven materials to ensure stable and reliable product quality from the source. The core equipment all adopt imported raw materials. From raw material control to wire harness integrated processing, we ensure the stability and consistency of product quality. The scientific quality management system brings the product quality to a higher level. Business/Industrial, Moskow

ZST-P100 Online Continuous Temperature Measurement of the Billet End

Wed, 22 Jul 2026 07:05:43 +0000

Overview The system aims at the continuous temperature detection of the product obtained from the continuous casting machine. The billets and their surrounding environmental factors such as scale, steam, shielding and other factors, are considered in the scheme design and equipment selection. The accurate detection and real-time transmission of temperature during the billets movement are also considered. The equipment selection Temperature detection The billet temperature detection adopts the two-color integrated high-temperature thermometer produced by Wuhan CenterRise M&C Engineering CO.,；Temperature measurement range: 600°C - 1400°C; All components are installed in a sturdy housing for continuous measurement. The optimized treatment is taken for the problems that the semi-finished billets are hindered by steam or other particles (scale) in the environment, and the billets movement and the installation limited field of view. It provides fast, real-time monitoring of high temperature billets. Equipment cooling Using vortex air cooling device, no power supply is needed, only dry air is required, and the low temperature cooling gas below 0°C is output to cool the three sets of temperature detection equipment. Signal transmission The bidirectional RS-485 communication of the measurement and control system is used among multiple (multi-stream) measuring equipment or among the measuring equipment and the secondary meter. The Industrial Ethernet or DP network communication is used between the secondary instrument and the PLC. The signal transmission equipment adopts the communication equipment supporting multi-protocol network. Purge device (optional) When the environmental occlusion is severe, and the main occlusion is gaseous substances such as steam, it is recommended to use a purging device. The purging device uses dry air, and the solenoid valve controls the start and stop. Software Adopting DataTemp software to remotely set and monitor the measuring equipment. Adopting ScanTemp software to analyze and process the temperature data and eliminate invalid signals. Through the software model, the interference factors such as steam and iron scale can be overcome and the actual temperature of the casting billets can be displayed in real time. The features Using Si/Si stack detector, high sensitivity It is easy to use and has sturdy housing, which meets NEMA-4 standard Bidirectional RS-485/DP communication (can be networked), supports up to 32 detection sensors at most With user-defined alarm methods, analog and digital outputs are synchronized Use protective devices and air cooling devices, can withstand high temperature environment Accurate measurement of moving targets or targets obscured by dust, smoke and other particles in the atmosphere Adopt passive cooling apparatus, high cooling efficiency and low maintenance Use software to remotely set and monitor, analyze and secondary process the data, and optimize occlusion measurement The parameters Measurement range：600℃～1400℃ Response time：10ms Spectral response：bicolor Accuracy：±0.75% Repeatability：±0.3% Cooling air pressure：>0.5Kpa Cooling air flow：24L/min Max.temperature：165℃ Output signal：485 / DP / 4-20mA Environment standard：NEMA4 (IEC529, IP65) Business/Industrial, Moskow

ZSQ-T100 Online Surface Quality Inspection System for Casting Billet (Eddy Current)

Wed, 22 Jul 2026 07:05:04 +0000

The principle of the system The ZSQ-T100 online surface quality inspection system for casting billet adopts the principle of eddy current non-destructive testing. According to the section of the continuous casting machine and the shape of the casting billet, the eddy current sensors of different structures can be used to realize the non-contact surface defect detection on the surface of the billet, and draws the surface defect graph of the billet in real time according to the detection results. The composition of the system 1.Detection frame: The detection frame is used to support the central detection sensor. The height of the detection frame can be adjusted automatically by the motor, so that the central detection sensor is aligned with the casting billet to be inspected. 2.Front and rear vertical nip roll device: The front and rear vertical nip rolls are used to make the inspected billet pass through the central detection head at an even and stable speed. The pressure roller is double pushed by the cylinder and the spring. 3.Central testing host: The central testing host is placed on the testing table. It has a four-sided control disc that scans the surface of each casting billet. 4.Descaling device: It is used to remove the oxide scale on the surface of the casting billet and eliminate the influence of noise on the eddy current flaw detection. 5.System console: used to control the equipment and the entire testing process, control the mechanical actions of each unit and adjust the instrument parameters. It can realize automatic flaw detection online detection. 6.Sensors: Slabs generally use eddy current sensor arrays to test the surface quality of the casting billet. Square billets, round billets and shaped billets generally use through-type eddy current probes to test the surface quality of the casting billets. The main technical index of the eddy current testing on the surface of continuous casting billets 1. The objects of flaw detection: slabs, round billets, square billets and shaped billets of various sizes. 2. The steel grade of the casting billet: ordinary low-carbon steel or alloy steel. 3. Detection temperature: 400~1000℃. 4. Detection speed: ≤3~40m/min. 5. Allowable speed fluctuation range: 0~40m/min. 6. Detection of defect types and sizes: scratches with a depth or height greater than 1.5mm, wrinkled skin lines, cold splashes, bumps, pits and longitudinal facial cracks, transverse cracks, mesh cracks, and subsurface inclusions with a depth greater than 3mm. 7. Blind spot for flaw detection at the end of the casting billet: 25mm. 8. Detection frame area: ≤3m (transmission line direction) Business/Industrial, Moskow

WGS-L030 Laser Velocimetry and Length Measuring Instrument

Wed, 22 Jul 2026 07:04:20 +0000

Overview： The WGS-L030 Laser Doppler Velocimetry developed by Wuhan CenterRise M&C Engineering Co., Ltd. is a measuring instrument for measuring the speed and length of the online, high temperature, and high-speed moving objects by using a high-precision laser Doppler velocity sensor. It is used to measure the speed and length of hot-rolled strips in rolling mills. The WGS-L030 Laser Doppler Velocimetry mainly consists of two parts: hardware system and software system. The hardware system includes a set of laser Doppler speed sensors to measure the relative running speed of hot-rolled strips and sensors. The sensor arithmetic unit calculates the length of the steel plate passing through the sensor according to the measurement data of the laser Doppler speed sensors, and transmits it to the host system. The software in the host system calculates the speed and length of the hot-rolled strip according to the data of the arithmetic unit, and displays the relevant data and change curves. Alarm will occur according to the deviation threshold set by software system or manually, the hardware equipment is installed on the loop frame or L-shaped frame above the on-site measurement strip. The software system is mainly used to analyze and process the strip measurement data collected by the hardware system, and displays the speed and length data of the hot-rolled strip analyzed by the software in the display panel, and sends control and alarm instructions to the hardware system. Measuring principle of the system： The working principle of the laser Doppler Velocimetry is shown in the figure below. The speed sensor is an instrument that uses the laser Doppler effect to measure the speed of fluid or solid motion. Usually it consists of five parts: laser, incident optical unit, receiving optical unit, Doppler signal and data processor. The main advantages of laser Doppler speed sensor measurement are non-contact measurement, linear characteristics, and high spatial resolution and fast dynamic response. The laser Doppler speed sensor adopts the LDV system of modern opto-electronics and microprocessor technology, which can more easily realize the measurement of the fluid or solid in 2D and 3D. The tracer particle of the laser probe uses the Doppler frequency shift of light scattered by moving particles to obtain velocity information. Since it is the laser measurement, the Doppler frequency has a linear relationship with the velocity and has nothing to do with the temperature and pressure. It is the instrument with the highest measurement accuracy of the speed in the world. The composition plan of the system： The fixed-length cutting scheme of the laser velocimetry and length measuring instrument adopts the system structure shown in the figure to realize a set of laser Doppler velocimetry and length measuring system. The sensors of the hardware system adopt a group of laser Doppler speed sensors erected on one side or above the measured slab to be inspected for vertical diffuse reflection installation. The hardware system transmits the collected data to the host system remotely. The measured speed data is integrated with the measured time to calculate the length of the measured slab and calibrate the shear. This method can get the high-precision and stable measurement data. Parameters： Slab width: ≥100mm Slab length: >2000mm Slab thickness: 1～300mm Slab speed: Business/Industrial, Moskow

WGS-L004 Slab/ Plate Steel Width Measuring System

Wed, 22 Jul 2026 07:03:39 +0000

Overview WGS-L004 Laser Slab/Plate Steel Width Measuring System is a measuring instrument for measuring the width of online, high temperature and high-speed moving objects by using the high-precision laser distance measuring principle. It is mainly used for the width measurement of continuous casting billet in steel mills and the width measurement before or after heating furnace in hot rolling mill and width measurement and inspection of plate steel. WGS-L004 Laser Slab/Plate Steel Width Measuring System is mainly composed of hardware system and software system. The hardware system includes a laser rangefinding sensor to measure the relative position of the casting billet and the sensor. The arithmetic unit calculates the absolute position and width of the casting billet according to the measurement data of the laser rangefinding sensor. The built-in infrared laser thermometer simultaneously measures the slab temperature and transmits it to the host system of the width measuring instrument. The software in the host system calculates the actual width of the casting billet and the width in normal temperature, and display relevant data and changing curves, and alarm according to the deviation threshold set by the software system or manually. The software system is mainly used to analyze and process the measurement data collected by the hardware system, and display the slab data analyzed by the software through the display panel, and send control and alarm commands to the hardware system. The measuring principle of the system The system realizes the width measurement of the slab through the laser rangefinding instrument installed on both sides of the slab, and the measurement data is transmitted to the host system through the optical fiber. The actual width, contour information and width deviation of the slab are calculated by accurately measuring the laser rangfindinging sensor’s data and the relative position of the sensor installed on site by the host computer. The actual parameter data and allowable deviation parameters of the slab are analyzed through the host software system, then the control signal of the deviation or alarm single will be given. The features of the system Using optical fiber signal transmission; Quality control alarm function; Unique optical vibration compensation technology; High measurement accuracy and fast response; Full digital detection, automatic calibration system; Moving image linear noise correction technology, electronic exposure technology; The software has a self-diagnosis function, which can quickly find problems; The software interface is good, powerful, easy to operate and maintenance-free; Excellent mathematical model realizes the accurate width detection of bad profile; It can effectively identify and compensate the beating, inclination, side deflection, profile and wave edge of the tested plate; The main technical requirements Measuring distance: 2m-10m (according to the on-site environment) Measuring range: 0.05m-40m Resolution: 0.01mm Repeatability accuracy: 0.05mm Measurement output frequency: 30Hz (adjustable) Laser class: 2 (IEC60825-1:2014) Protection class: IP65 Communication: TCP/IP Measurement range of temperature: 0℃-2000℃ Working temperature: -20℃-60℃ Business/Industrial, Moskow

SPD Series Roll Gap Checker

Wed, 22 Jul 2026 07:02:53 +0000

Overview SPD series roll gap checker is a special measuring instrument for continuous casting roll gap developed by Wuhan CenterRise M&C Engineering CO. It has the characteristics of compact structure, easy use, small size, and comprehensive functions. It is widely used in continuous casting production and maintenance sites at home and abroad. Introduction SPD-V010 series hand-held roll gap meter Suitable for various types of continuous casting machines, including CPS, ESP continuous casting, various thin slab and small end face casting machines. It is easy to use and has small size and high integration, which are deeply loved by users. SPD-V020/V022 series hand-held roll gap meter An integrated product adapted to the continuous casting site, small in size, easy to use, easy to read, and comprehensive in functions SPD-V030 series hand-held roll gap meter Adapt to the complex environment of the continuous casting site, provide a lot of functions such as separate display, data storage, instruction printing, etc., making the user's on-site operation more convenient and more matching the user's use scene. SPD-V032 series hand-held roll gap meter In the case of including the functions of SPD-V030, online printing function has been added. SPD-V035 series hand-held roll gap meter It is a roll gap meter with wireless transmission newly developed by our company, which makes the continuous casting roll gap measurement more dexterous and convenient. It supports remote laptop or WIFI interface computer display. SPD-V020 universal roll gap checker for continuous casting SPD-V030 split type continuous casting roll gap checker SPD-V022 universal roll gap checker for continuous casting SPD-V035 wireless transmission handheld roll gap checker SPO-V010 ESPICSP special roll gap checker SPD-V032 continuous casting roll gap checker with printing function Business/Industrial, Moskow

SPD-V200 Strand Condition Monitor

Wed, 22 Jul 2026 07:02:06 +0000

Overview In order to ensure the quality of the slab, it is necessary to strictly control the performance and various parameters of the CCM’s guide roll within a certain error range during the production. Due to the continuous casting machine (CCM) is large and in a harsh production environment, it is difficult to measure the performance of the continuous casting machine manually, and many parameters are difficult to measure. Therefore, it is very important to have a set of equipment that can simulate drawing of steel billet to realize the measurement of CCM’s various parameters and performance. The multifunctional strand condition monitor uses various sensors to realize the measurement of CCM’s roll gap value, the arc value of continuous casting section, the rotation quality of the rolls, and the water spray pressure under the condition of simulating drawing of steel billet. Therefore, the CCM’s quality can be controlled in real time, and it is convenient for the maintenance personnel to analyze the CCM’s measurement results. The problem areas of the casting machine equipment can also be found. If these problems doesn’t be found in time, it will cause the bad quality of CCM’s products, the breakout of steel in pouring process, surface and internal cracks and centerline deviation. The measurement of the strand condition monitor Roll gap value： By measuring the distance between a series of inner arc guide rolls and outer arc guide rolls on the roller bed of CCM. It can be used to set the correct roll gap spacing for each pair of guide rolls in the slab caster. Arc alignment condition of guide roll： Measuring the position between the position of the CCM’s outer arc guide roll and the two adjacent guide rolls and then measuring the deviation compared with the origical position of CCM’s guide roll, we can obtain the arc condition of the outer arc guide roller. Guide roll rotation： Can know whether each guide roll can rotate freely by measuring. Water spray pressure： The operation of the water spray cooling system can be judged by measuring the situation of secondary cooling water spray at different positions of CCM's width direction. Then we can accurately locate whether the water spray at a certain point is normal. The main components of the strand condition monitor 1. The main body of the strand condition monitor used to measure the continuous casting sector 2. The connecting chain for strand condition monitor and dummy bar 3. The storage rack chain of strand condition monitor 4. Battery charger: 24V 5A 5. Calibration equipment 6. Remote control 7. Laptop 8. Printer 9. Data communication cable The technical parameter 1.The measurement range of roll gap: 210mm, 230mm (can be customized according to requirements) 2. The measurement accuracy of roll gap: 0.01mm 3. The arc measurement range: ±80° 4. The arc measurement accuracy: 0.01° 5. The spray measurement range: 0-10 level 6. The spray measurement accuracy: ±1 7. The battery usage times: >3 times Business/Industrial, Moskow

SCM-G500 Laser Marking Machine

Wed, 22 Jul 2026 07:01:17 +0000

Overview The Laser Marking Machine developed by Wuhan CenterRise M&C Engineering Co., Ltd. is a highly automated device, primarily used in steelmaking continuous casting and rolling processes for marking the IDs of hot and cold slabs. When the slab reaches the set stop position via the stepping cooling bed, the paint spraying nozzle extends and moves up and down to spray paint onto the slab cross-section. The stepping cooling bed then moves again, transporting the slab to the laser head's working position. The Laser Marking Machine, in its original standby position, receives the slab arrival and marking data, and generates the dot matrix information for the number to be printed, and then the laser head moves forward to the designated focal length to print the ID information, resetting to the standby position to complete the entire workflow. Operating Modes 1. Automatic Mode—Automatically provides data via PLC or a higher-level control system; 2. Semi-automatic Mode—The Laser Marking Machine marks the slab automatically or manually, based on operator input via computer; 3. Manual Mode ---For on-site emergency or online debugging; 4. Data transmission Ethernet and fiber optic Technical Features 1. Uses high-temperature paint atomization spraying medium for base color application; 2. Automatically focuses the distance to the slab end; 3. The host computer sends the print ID number or the print ID number is manually entered; 4. A forced-cooling axial flow fan is in the laser box, ensuring long-term stable operation in high-temperature environments; 5. The paint tank lid can be pneumatically raised and lowered when adding paint; 6. The software interface provides an alarm when the paint level in the tank is low; 7. The tank has an automatic paint stirring function to prevent paint sedimentation; 8. The system automatically receives the stepping action signal from the cooling bed; Technical Parameters Spraying Material: Laser + High-Temperature Paint Printing Position: Slab end face Number of Printed Characters: Configurable Character Type: 0-9 and A-Z characters Character Height and Width Range: Configurable (larger characters result in longer printing time) Slab Temperature: Business/Industrial, Moskow

SCL-L102 High-Precision Billet (Cut-by-Weight) Cut-to-Length System

Wed, 22 Jul 2026 07:00:23 +0000

Overview The system realizes the fixed-length measurement of the width, thickness and length of the continuously cast product through machine vision and laser rangefinding system. The measured data is transmitted to the host system through the optical fiber. The host system calculates the weight of each billet according to different steel grades and specific gravity, so that we can realize the fixed length measurement and fixed weight control of the casting billets and the precise control of the steelmaking process in the production process. After cutting the billets by fixed weight and length, the fixed weight cut-to-length system is checked by the online weighing measurement system, so as to give feedback to the fixed length model of control system. The slab number (automatic checking) can also be automatically identified online by using machine vision, and the weight and slab number can be automatically stored in the local database for use in the production and management system. The measuring principle of the system On the upper surface of the billet, a set of linear CCD cameras and a laser rangefinding instrument are respectively installed. Through machine vision and laser correction, we can achieve precise measurement of the cast products’ shape. Through accurate cast products’ shape monitoring, the billet thermal expansion coefficient of cast products and cast products’ density at the current temperature, we can obtain the quality of the billet. At the same time, we can achieve high-precision quality cut-to-length , namely, fixed-weight and fixed-length. The system can be matched with the weight detection and calibration system. The system adopts the online barrier-free hidden integral roller table weighing method for continuous casting products, and connects its weighing data into the intelligent control model. The model and steel billet weighing system, and the fixed weight cut-to-length system realize the closed-loop control of the system model, and optimize the fixed weight accuracy through automatic signal collection. The features of the equipment The cutting control technology for fixed-length and fixed-weight of cast products is a concrete manifestation of the lean production management of steel products. In the era of high-quality competition of steel products, only high-end intelligent technology and management can reduce costs, improve quality and market competitiveness. 1.Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 2. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 3. The detection and cutting precision is high, the controllable length sizing accuracy is ±1mm, and the quality sizing accuracy is more than 1.5‰. 4. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 5. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 6. Laser rangefinding and CCD machine vision are used to calculate the weight of the cast products and optimize the cutting to length. 7. Historical cutting data is automatically stored, and the system can set rules for historical data. 8. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 9. Adopt advanced high temperature laser measurement and high pixel linear CCD technology. 10. The system provides abundant interfaces, which can communicate with the PLC control. 11. Applicable to all kinds of continuous casting machine flame cutting system. 12. Provide automatic, upper and manual cutting control. The main technical requirements 1. Width range of the inspected cast product: 120~2000 mm 2. Length range of the inspected cast product: 1000~20000 mm 3. Thickness range of the inspected cast product: 35~400 mm 4. Steel billet moving speed: < 3.5 m/s 5. Billet running speed: Business/Industrial, Moskow

SCL-L012 Infrared Billet Cut-to-Length System

Wed, 22 Jul 2026 06:59:43 +0000

Overview The all-digital non-touching infrared automatic cut-to-length system developed by Wuhan CenterRise M&C Engineering Co., Ltd. is the first digital measurement, digital transmission, digital positioning and digital control technology in China. It is suitable for the primary and secondary cutting of continuously cast product of square billets, rectangular billets, slabs, round billets and shaped billets. It can automatically cut 1-24 strands billets to length at the same time, and display the casting speed and running status of each billet. The system has high measurement and control accuracy and strong anti-interference ability, which improves the output and quality of the cast products and reduces the labor intensity of the operator. The whole system has the advantages of low investment, simple installation, debugging and operation, and basically maintenance free. No need to change the original production equipment, a major breakthrough in the automatic cut-to-length cutting method, and it is also an important part of the continuous casting process, which has been highly praised by experts and manufacturers. Digital infrared cutting to length can also provide high-definition solutions, so that the measurement error is ±2mm, and the system can support 4 strands high-definition CCD image measurement. The features of the system 1.The system adopts advanced digital image processing technology (non-touching type) to identify the length of hot billet online, automatically controls the flame cutting machine to cut the hot billet to a certain length, detects and displays the running status and casting speed, and collects the image information of the moving billet from a long distance through an infrared camera. 2.The computer processes the image information by pattern recognition program, forms the operation information and converts it into the electrical signal of the specified format, so that the hot billet can be cut by the actuator. The system can cut the 1-24 strands billets to length at the same time with an infrared camera. 3. A schematic diagram of the overall layout and working principle of the system is shown in Figure 1. Figure 1 The functions of the system 1. Applicable to all kinds of continuous casting machine flame cutting system. 2. Adopt advanced digital image pickup technology. 3. It is not sensitive to other high-intensity light interference, and overcomes the influence of light sources such as sunlight and arc welding. 4. The system provides abundant interfaces, which can communicate with the PLC. 5. The fixed-length parameters and data can be directly modified by the secondary system to optimize the fixed-length cutting. 6. Historical cutting data is automatically stored, and the system can set rules for historical data. 7. Support the free transformation of fixed length, and a variety of operation modes are available for the operator to choose. 8. Each stream can send out signals such as pre-clamping, clamping, cutting, roll-up, roll-down and return of the cutting car according to the user's requirements. 9. The monitor displays the running status of the current hot billet in real time and displays the corresponding parameters. 10. Data management can be carried out according to shifts, pouring times, days, weeks, months, etc., as well as data management according to specifications, production capacity, quality, etc. 11. Provide automatic, manual cutting control. 12. The detection and cutting precision is high, and the controllable precision is ±5mm. The extension of the system The system can install 1 to 8 cameras. Generally, when one camera cannot meet the requirements, the system can be equipped with 2 to 8 cameras. The camera can be fixed inside and outside the operating room perpendicular to the roller line, and the setting height is generally 3-5 meters, so that the camera can clearly and completely capture the image of the moving billet. High-definition line scan cameras can also be provided to perform high-precision positioning of each strand of cast products. Line scan cameras are used to support up to 12 strand systems, which ensures that the center of the viewing angle, the billet head, and the fixed-length mark are vertical to improve the cutting and fixed-length accuracy. The parameters 1.Numbers of caster stands: maximum 24 strands 2.Cutting method: flame cutting 3.Matching casting speed: ≤6.5m/s 4.Temperature range of billets: Business/Industrial, Moskow

MTM-C100 Mould Online Width Adjustment and Taper Measurement

Wed, 22 Jul 2026 06:59:04 +0000

Overview In order to meet the needs of producing various specifications of continuously cast products, shorten the time for replacing the mold, and improve the production capacity and production efficiency of the continuous casting machine, the mold online width adjustment system is the key technology for efficient continuous casting. The online mold width adjustment system enables the two narrow sides of the continuous casting slab mold to move inward or outward in small steps until the predetermined width is reached. During the production process, the adjustment of the mold’s width can be completed without stopping the machine. Generally, the online width adjustment of the mold needs to be connected with the online taper measurement of the mold. Only with adjustment and detection can the online adjustment range of the mold be accurately controlled. The components of the system Workstation: host system, system width adjustment control, taper detection. On-site operation box: real-time display of the current control status, manual operation to adjust parameters. Digital Electric Cylinder: Precise digital control of electro-hydraulic drive cylinder, which can achieve high-precision quantitative control. On-line measurement of taper: Install it on the narrow-face copper plate of the mold, and monitor the taper of the narrow-face copper plate in real time. Cooperate with the detection feedback control of the width adjustment system, so as to achieve high-precision adjustment. The technical parameters Adjustable range: 0-1250mm (unilateral) Control accuracy: 0.02mm/0.05mm/0.1mm Step resolution: 0.01mm/0.02mm Running speed: 0-10mm/s Power: 3.5KWl 16-bit encoder: 65536 pulses Weight: 25Kg Shell: high-strength aluminum alloy The function of the system Realize online width adjustment function Realize the online real-time monitoring function of mold taper Continuous casting production adjustment and non-stop production One-key operation in the main control room, automatic completion High adjustment accuracy and fast speed The interlock control of the continuous casting steelmaking system can realize automatic steel pouring Business/Industrial, Moskow

MTD-A100 Mold Powder Thickness Detection System

Wed, 22 Jul 2026 06:58:22 +0000

Overview： Mold powder is mainly used in the continuous casting and steelmaking process, evenly sprinkled on the molten steel surface in the mold to lubricate, keep warm, prevent oxidation and absorb non-metallic inclusions. Mold powder is an indispensable auxiliary production material in the production process. In the process of evenly distributing the mold powder to the molten steel surface of the mold, the amount of mold powder should be controlled, and the thickness of the mold powder should be within a certain range. If the coverage thickness of the mold flux is too thin, it will cause no heat preservation, oxidation of molten steel, inclusions, cracks, large drawing resistance, steel leakage, etc. At the same time, the coverage thickness of mold flux should not be too thick, they can’t melt in time with too much mold powder, if the molten steel is churning, it is easy to get the mold powder into molten steel at this time, resulting in mold leakage. Therefore, the amount of mold powder must be controlled within a reasonable range. The detection and control of mold flux thickness is very important, especially for the steel plants which are strict with the steelmaking production process. The detection principle： The mold flux detection system developed by Wuhan CenterRise M&C Engineering CO., Ltd. uses the laser triangular sensor fixedly installed above the mold to obtain the height h1 by scanning the upper surface layer of mold flux with high-precision laser triangulation. When the laser measuring head is placed each time, the height h3 of the upper nozzle of the mold will be marked, and the system through the PLC system which is connected to the continuous casting machine through the network to introduce the height h1 of the mold liquid level. Through the calculation of three heights, we can get the thickness of mold powder H = 900-h1-(h3-h2) mm (900mm is the depth of mold). The features： The system adopts a high-precision laser triangulation distance meter, which can measure the thickness of the mold flux with high speed and high precision, and the accuracy can reach 1mm. The equipment is easy to install and use. When we are using, the laser rangefinding sensor can be placed directly above the mold without affecting production. The system can be interlocked with the automatic mold powder feeding system to automatically adjust the amount of mold powder, so as to automatically control the amount of mold powder within a reasonable range and realize intelligent automatic mold powder feeding. Non-contact measurement, the system only needs ventilation protection, simple and stable to use. The parameters： Measurement range：0-50mm Temperature measurement range: -20℃-700℃ Equipment installation distance： Business/Industrial, Moskow

MOC-N300 Mould Oscillation and Deflection Detection Instrument

Wed, 22 Jul 2026 06:57:39 +0000

Overview The mold is a device that shapes the cast product in continuous steel casting, and it is also the core equipment and key technology of continuous casting machine. The main function of the mould oscillation deflection detection instrument is to detect the the mould oscillation table’s oscillation frequency, amplitude, deflection rate, phase, oscillation trajectory curve, etc. Through the detection and adjustment of the detection instrument, the mold moves along the outer arc of the continuous casting machine according to the set amplitude, frequency and waveform deflection characteristics. The actual oscillation parameters of the mold oscillation table during the production process and the process parameters of the cast products cannot be effectively known without the data detection of the mold deflection detection instrument, so that the operator cannot adjust the mould’s production process parameters in real time according to the real-time situation of the on-site production. The continuous casting mold deflection detection instrument independently developed by our company is suitable for various molds such as slab, square billet, round billet and shaped billet. The system obtains the process parameters such as actual oscillation holographic parameters and negative slip amount of the oscillation table by effectively detecting the movement of the mold. The technicians can formulate the control strategy of the mould according to these actual parameters, and improve the output and quality of the product within a safe and reliable range. The structure of the instrument Continuous casting mold oscillation and deflection detection instrument is mainly composed of sensor system, sensor signal conditioning circuit, power supply circuit, synchronous data acquisition module, communication cable, and software data analysis system. There are three axial acceleration sensors installed in the mold oscillation and deflection detection instrument, one of which is to detect the vertical oscillation signal (Y axis), and the other two are to detect the horizontal oscillation signal (X and Z axis). The signal obtained by the sensor is processed by the preprocessor and the preprocessing module. The oscillation signal and sensor status signal will be filtered and normalized, sent to the synchronous data collector for digitization and feature extraction, and the data is analyzed and processed by the master computer software to obtain various oscillation parameters and process parameters required by users. The functions of the system Adopting mould oscillation X/Y/Z three-dimensional data acquisition, using high-precision sensor system and high-sensitivity axial accelerometer, comprehensive detection of equipment oscillation state, including: 1) Detect the oscillation frequency of the mold oscillation table 2) Detect the amplitude of the mold oscillation table 3) Detect the deflection rate of oscillation 4) Detect the lateral deflection, longitudinal deflection, phase, and phase difference of the mold oscillation table 5) Three-dimensional display of the oscillation trajectory, and the oscillation table trajectory can be viewed from 6 sides of the oscillation table (X-Y, X-Z, Z-Y) The software system adopts the design of man-machine interactive graphic interface, which can display the mold oscillation state in real time. The software functions include: 1) Real-time data curve display: oscillation waveform, oscillation frequency, signal superposition analysis 2) Single-axis curve display, multi-axis curve display, amplitude, acceleration, three-dimensional graph 3) View historical curve 4) Generate test report 5) Give a warning prompt 6) Spectrum analysis function 7) Long-term storage of data 1. Portable measurement method, which can provide handheld detection equipment with wireless remote transmission, and the operation is simple. 2. Provide an overview of inspection parameters under the full screen, displaying all data including oscillation parameters and process parameters. At the same time, the calculation and display of the oscillation spectrum is completed in real time, which is used to evaluate the frame loss of the waveform of the entire oscillation table, and to determine whether there is a problem with the installation of the oscillation device. 3. Alarm management. Record each alarm data under real-time alarm conditions to analyze the cause of the alarm and evaluate the impact of the alarm on production. 4. Parameter setting. Users can set the ideal oscillation value and normal working range of various steels online. We also can set the alarm limit, and the storage time of the database etc. 5. After charging the device once , it can work continuously for more than four hours. 6. Integrate embedded processing equipment to realize data collection, display, analysis, reporting and other functions. 7. According to the mold characteristics and user requirements, it can be flexibly configured, wich is suitable for all types of molds such as square billets, slabs, round billets and other mold oscillation tables. 8. Support wired and wireless data transmission functions, easy to use. 9. Use the laptop to receive the collected data, can be used for the operation test on site, and can analyze and process the data conveniently. The features of the system 1. The actual oscillation state replaces the ideal oscillation state. The actual oscillation state of the table is used to formulate a control strategy, so that the oscillation table can be used to produce products with more accurate oscillation. 2. Convenient detection method. The equipment can be used for on-site inspection at any time, and the production site can grasp the operating status of the on-site equipment in time, so that we can make production adjustments to the equipment at any time. 3. Efficient working methods and processing platforms. The high-integration equipment developed by embedded technology can work in high temperature and harsh environment. This system can comprehensively detect XYZ three-axis data, and realize real-time data analysis and processing with high-speed data operation and processing platform. 4. Powerful database function. The database adopts the mode of computer automatic management and operator's manual assistance management, and there are tables for recording historical data and alarm data and working parameter setting table of monitoring system inside the database. By adjusting the output range, the best output effect can be obtained. Business/Industrial, Moskow

MOC-K100 Mould Oscillation Online Detection System

Wed, 22 Jul 2026 06:56:55 +0000

Overview Mold is the casting billet forming equipment in continuous steel casting, and it is also the core equipment and key technology of continuous casting machine. Its function is to forcibly cool the high-temperature molten steel continuously injected into its inner cavity through the water-cooled copper plate to export its heat and to gradually solidify it into a casting billet with the required cross-sectional shape and billet shell thickness. And the casting billet, which is still in liquid state, is continuously pulled out from the lower nozzle of the mold to create conditions for casting billet to be completely solidified in the subsequent secondary cooling area. The main function of the mould oscillation device is to make the mould perform mechanical movement according to the given characteristics of amplitude, frequency and waveform deflection. The purpose is to facilitate demoulding and prevent the occurrence of sticking and breakout accidents due to the bonding of the casting billet with the copper wall of the mold during the solidification process. MOC-K100 mould oscillation online monitoring system can three-dimensionally detect the positive and negative frequencies and waveform characteristics of the mould oscillation. The online changing data is provided in real time, which provides convenient and effective detection methods for on-site inspection personnel. The meaning of the system: 1. When the continuous casting machine is not working properly, the billet quality problems (such as unstable oscillation marks, edge cracks, etc.) occur. According to the monitoring results of the system, we can combine with the actual on- site situation to analyze the cause of the failure, and efficiently evaluate and solve the problem of the oscillation table to improve product quality. 2. During the normal operation of the equipment, with the fatigue and wear of the mechanical structure of the mold, the expected oscillation parameters of the mold and the actual oscillation parameters will have a oscillation difference with time change, resulting in the internal process parameters’ changing of the continuous casting machine. Timely and accurate monitoring of changes in these parameters is helpful to schedule maintenance. 3. Transfer equipment maintenance from regular maintenance to state maintenance, do not repair when there is no problem, and arrange maintenance according to production needs when abnormal signs appear. Prevent over-repair and under-repair. 4. According to the monitoring results of the equipment, the on-site working parameters are adjusted in time to avoid adopting inaccurate or large-error oscillation to work and prevent the "breakout" accident. 5. We can timely find out that the oscillation is not stable or out of control in a small range, so as to avoid the formation of unevenness and unstable oscillation marks on the surface of the slab during the solidification of molten steel into the slab, and improve the surface quality of the product. 6. Adjust the working parameters reasonably according to the monitoring results, avoiding the use of excessive safety factor, making the entire assembly line play a normal working efficiency, increasing the output of billets, and create favorable conditions for increasing the casting speed. The functions of the system : (1) Overview of monitoring parameters: Provides an overview of real-time monitoring parameters in the full screen, displaying all real-time data including oscillation parameters and process parameters. (2) Time domain waveform: This function mainly displays the oscillation waveforms of multiple measuring points and one channel standard waveform in real time, and simultaneously displays the three elements of oscillation of each measuring point in real time. (3) Waveform superposition: The difference between this function and the time domain waveform is that the waveforms of multiple measuring points are superimposed on a graph with lines of different colors on the same scale, and the oscillation difference of each channel can be calculated and displayed intuitively. (4) FFT: This functional module completes the calculation and display of the oscillation spectrum in real time. It is used to evaluate the waveform distortion of the entire oscillation table and to determine whether there is a problem with the installation of the oscillation device. (5) Bar graph: The oscillation of each measuring point is indicated by a bar graph of peak value and sensor gap voltage, which is more intuitive. (6) Trend: After starting this module, the operator can search the historical records in the database, analyze the changing trend of each parameter, and use it to analyze the rationality of the steel quality and processing parameter settings for different steels under the oscillation conditions. The parameters of the system: 1. Number of measurement channels: According to the mold design, up to 16 sensors can be arranged 2. Sensor: three-dimensional oscillation sensing (X, Y, Z three axes) 3. Sensitivity: 1000mV/g 4. Frequency range: 0.04~10HZ 5. Frequency accuracy: ±0.01 Hz 6. Amplitude accuracy: 0.005mm 7. Transmission mode: wired digital transmission, wireless transmission 8. Host: 3U standard rack, handheld device 9. Sensor power supply: 24V.DC 10. Host power supply: 220V.AC/50Hz The structure of the system: The main components of the continuous casting mould online oscillation detection system are: 1. Three-dimensional oscillation measurement sensor 2. Handheld oscillation sensor calibrator 3. Dedicated signal connection cable 4. Preamplifier 5. Operation processing unit 6. Graphic display terminal 7. Industrial Ethernet (TCP/IP) or PROFIBUS-DP communication components 8. Control cabinet Business/Industrial, Moskow

MLC-V235 Continuous Casting Mold Level Automatic Measurement System

Wed, 22 Jul 2026 06:56:07 +0000

Overview The automatic control for the molten steel level of the mold is one of the key technologies of continuous casting production. It is very important to reduce the labor intensity of workers, improve production efficiency, improve the quality and output of casting billet, reduce overflow and breakout of steel and improve the management level of steelmaking and continuous casting. The molten steel is poured into the mold. In order to prevent overflow, the molten steel level must be kept stable. Otherwise, during the casting process, if the level will fluctuate too much, and slag will be involved, forming surface slag inclusion on the surface of the casting billet, affecting the quality of the billet. The test points out that the relationship between the level fluctuation and the depth of casting billet surface slag inclusion is as follows: The experience has shown that surface slag inclusions can be eliminated when the level fluctuation is within ±10mm. At the same time, if the level fluctuation is more than 10mm, the rate of longitudinal cracks on the casting billet surface is 30%. It means that the level fluctuation directly affects the surface quality of the casting billet. The principle of the system The eddy current type molten steel level gauge is the key to the system. The system operates reliably and has excellent performance: high temperature resistance, strong anti-interference ability, fast dynamic response (lag time Business/Industrial, Moskow

MDC-K400 Square and Round Billet Taper Measuring Instrument

Wed, 22 Jul 2026 06:55:17 +0000

The product description The square, rectangular and round billet taper measuring instrument adopts high-precision displacement sensor as the measuring element, which has high precision and good repeatability. The measuring trolley ensures that the measuring sensor is in the correct position. The round copper tube taper measuring instrument ensures that the sensor is located at the diameter of the measuring section circle. Due to the characteristics of the round copper tube, one measurement action can measure multiple physical quantities on the copper tube section. The square billet taper measuring instrument can arrange measuring points in four directions and can measure straight or curved surfaces respectively, while the rectangular billet taper measuring instrument needs to install six measuring points to measure the taper of multiple faces at the same time. The product features 1. Use a high-precision vector displacement sensor 2. Battery powered, compact and flexible, easy to carry and use, strong anti-interference ability 3. Use wireless communication function and CRC check technology to ensure no error code and accurate signal transmission 4. SPI all-digital interface, programmable 16-bit A/D converter, with program-controlled digital filtering and program-controlled lossless amplifier inside, fully meeting the measurement requirements 5. High-power rechargeable battery, long standby time, suitable for on-site use of mobile operations 6. The measuring body and the display instrument are connected by wireless WIFI communication, which is easy to use The performance and index 1. Measurable copper pipe length is more than or equal to 1200mm, the measurement range of straight surface and arc surface displacement is 0~10mm, and the measurement cavity size can be customized according to user needs 2. The measuring range of straight face and arc face displacement is 0~10mm, and the measuring accuracy is less than or equal to 0.01mm 3. It can measure single taper, multi-taper, parabolic taper, continuous data acquisition, and continuous working time not less than 72 hours 4. Use wireless WIFI communication technology and CRC verification technology to ensure no error code and accurate signal transmission 5. Operating temperature of the product: -25℃~+85℃ 6. Power supply: 12V rechargeable battery, continuous measurement time is no less than 16 hours, standard USB interface The components of the product 1. A set of measuring trolley 2. Dedicated charger 3. Portable computers and wireless transceivers 4. Data processor discriminating software 5. Calibrator 6. Integrated transceiver system Business/Industrial, Moskow

MDC-K120 Electronic Type/MDC-K160 Mechanical Type Slab Mold Taper Checker

Wed, 22 Jul 2026 06:54:08 +0000

Overview The taper of the narrow face of the mold has an important influence on the quality of the casting billet. Excessive taper will cause the mold to squeeze the billet shell, and a small taper will increase the air gap. With the continuous increase of the requirements of the casting billets’ quality and the continuous introduction of high-precision molds, the current taper measuring instrument in the domestic market generally have low measurement accuracy and complex measurement methods, which restrict the production development. The new-generation taper measuring instrument developed by Wuhan CenterRise M&C Engineering Co., Ltd. adopts imported high-precision inclination sensor, combined with ultra-low power consumption processor, which can quickly and accurately measure the actual taper value of the narrow copper plate of the mold. The instrument is fully functional, easy to use and suitable for slab molds of various lengths. Most of the current slab molds are single-taper, a narrow flat copper plate. The taper value required for production can be achieved by adjusting the angle between the narrow copper plate and the direction of gravity. The taper measuring instrument directly measures the angle between the narrow copper plate and the direction of gravity. According to habits and production needs, the angle is converted into the value of one-sided shrinkage of the upper and lower ports. The main features 1. Easy to calibrate, stable performance, easy to operate 2. Self-supporting, self-aligning, self-balancing 3. High measurement accuracy 4. LCD data reading 5. Fast response, real-time display reading 6. Adjustment of dynamic intelligent system 7. Lithium battery power supply, suitable for on-site use of mobile operations 8. The continuous measurement time is more than 36 hours 9. The sensor adopts multiple protections to meet the needs of on-site harsh environment measurement 10. The weight of the whole system is less than 3.8 kg, and it is equipped with a set of zero-point calibration table, which is convenient for on-site installation and measurement 11. Applicable to various arc, parabolic and straight molds The performance and index 1. Measuring range: -3°~ +3° (measurement length can be customized according to users’ needs) 2. Measurement accuracy: 0.01mm 3. Temperature range: -25℃~+85℃ 4. Linearity deviation: -0.03mm ~ + 0.03 mm 5. The longest usage time after fully charged: > 36 hours 6. The longest storage time after fully charged: 2 months The main components 1. Measuring instrument: central measurement and control unit, measuring sensor 2. Measuring stand 3. Standard table: standard surface, support frame, spirit level Business/Industrial, Moskow

MAC-G320 Automatic Mold Flux Feeding Machine

Wed, 22 Jul 2026 06:53:15 +0000

Overview MAC-G320 automatic mold flux feeding system is a new generation product of automatic adding mold flux, which is independently developed by Wuhan CenterRise M&C Engineering Co., Ltd. According to different steel grades, casting speed, vibration and other process parameters, then the system can analyze and calculate the accurate mold flux addition amount through intelligent software. Then the system sends out signals to control the mold flux addition process and mold flux addition amount, and designs appropriate nozzles and propellers according to the fluidity of molten steel in the mold and the ductility of mold flux. After the system setting is completed, there is no manual intervention is required. It completely replaces the whole process of manual addition of mold flux, and realizes the automation of mold flux addition. The features of the system 1. The system automatically controls the amount, process and time of adding mold flux according to the process requirements of automatic mold flux addition, so as to maintain the physical state of the mold flux and prevent it from being broken. 2. The user can match different parameters according to actual needs, so as to change the length of the mold flux feeding time and the amount of mold flux, which can suit for the use of different segments and different casting speeds. 3. The casting speed signal is used and the amount of adding mold flux can be automatically adjusted according to the casting speed. The mold flux can be added timely and evenly, which can improve the quality of the billet and reduce labor intensity. 4. The time is controlled by PLC, no manual intervention is required. The adjustment is very convenient. It has manual, automatic, local and remote control modes. 5. The system has reliable performance and simple structure, and can be adapted to powder and granular mold flux. 6. It has a special anti-blocking nozzle and backflushing design to overcome the phenomenon of pipeline blockage. 7. Strong operability, simple and convenient maintenance, and low maintenance cost. 8. It can maintain the even distribution of the flux layer in the mold. The composition of the system The system consists of feeding trolley, feeding bucket, swing arm and feeder motor, swing arm transmission device, PLC and control equipment. 1. The feeding trolley is the support and walking equipment of the mold flux feeder. The basic equipment of the adding mold flux machine is installed on the feeding trolley. At the same time, the trolley can easily make the mold flux feeder walk to the working position or the parking position. 2. The feeding bucket is a device for holding mold flux. The mold flux is pre-filled in the feeding bucket and is evenly output through the feeder. The feeding bucket is provided with alarm contact of mold flux level limit.. 3. The swing arm and the feeder motor form a feeding and conveying device. The mold flux is evenly transmitted to the feed opening at the front end of the swing arm through the screw distributing device controlled by the motor. Then the mold flux can be used for mold distribution. 4. PLC and control equipment adjust and control the mold flux feeding speed, operation mode and control mode of the mold flux feeding machine, and realize various control modes and rates. 5. The swing arm transmission device controls the reciprocating motion of the swing arm according to the size of different molds, so that the mold flux is evenly distributed in the mold. The technical parameter Mold width: 500-2000mm Mold thickness: 100-500mm Type: screw conveying type mold flux feeding machine Heating method: stirring electric heating Arrangement location: on the pouring platform (with its own wheels to move) Adding capacity: 0.5～7.5L/min, continuously adjustable feeding tube Molding flux storage tank: 300 L, with material level detection and alarm Control mode: local/remote control, automatic /manual mode Molding flux type: granular flux or powder flux flux adding method: spiral swing adding flux Casting speed interlock: yes Mould size setting: yes Signal transmission: DP/Industrial Ethernet Business/Industrial, Moskow

GK Series Connector and Protective Equipment for Breakout Prediction System

Wed, 22 Jul 2026 06:52:31 +0000

Introduction: Applicable to all breakout prediction systems. The breakout prediction connectors of whole system includes: gold-plated pins, modules, shell, protective covers, joint of gas pipe, tube cap, cable joint, etc. LGK Series Thermocouple for Breakout Prediction Introduction: K/T type thermocouple for breakout prediction, open-ended or insulated armored galvanic couple. Adopt shielded high temperature compensation wire, built-in spring preload installation, suitable for all breakout prediction systems. Provide various installation and connection methods, integrated high-temperature resistant connectors, adjustable preload. Business/Industrial, Moskow

LGK-JS Handheld Thermocouple Calibrator

Wed, 22 Jul 2026 06:51:28 +0000

Overview LGK-JS02-064 handheld thermocouple calibrator (referred to as thermocouple calibrator). The calibrator is specially used for thermocouple temperature measurement. It has built-in 2 high-precision and high-stability thermocouple temperature conversion chips, which can measure the temperature data of two-way thermocouples at the same time. It is mainly used to detect whether the function of the thermocouple is normal before and after use. The product design takes into account its application in industrial field, and the calibrator has been optimized in terms of stability, reliability and anti-interference, and can be applied to various complex working conditions. The appearance design of the calibrator strengthens the design of resistance to falling and oil stains. The overall calibrator is easy to use, intuitive to display, small and portable, stable and durable, and easy to operate. The working principle The LGK-JS02-064 handheld thermocouple calibrator adopts a special industrial chip for thermocouple temperature acquisition, reads the temperature data of the thermocouple sensor at a single point, and then processes the data through an industrial-grade low-power single-chip microcomputer, and then passes the digital tube displayed on the screen. The composition As shown in the figure, the device uses a self-locking metal button switch for switching on and off. The calibrator comes with a lighting design, which is mainly used for thermocouple maintenance with the poor light in the operating environment. The design fully considers the actual needs of field applications, and the design is very humanized and rational. The temperature data is displayed through a bright red digital tube, which is intuitive and convenient to check. When using the thermocouple calibrator, we need to connect the thermocouples in the unpowered state. The T1 interface is a group, and the T2 interface is a group. Make sure the connection is good. Press the switch, and the thermocouple calibrator will directly display the temperature of the thermocouple in real time. The parameters Acceptable test temperature range: 0-1000°C Sensitivity: 0.25°C Operating temperature: 0°C-50°C Temperature refresh rate: 0.5 s/time Common working section: 25°C-800°C Power supply: 2 AA dry batteries Business/Industrial, Moskow

LDT-N200 Ladle Integrated Management System

Wed, 22 Jul 2026 06:50:45 +0000

Overview: In the steelmaking production process, the ladle is the key equipment for holding molten steel, secondary refining, and continuous pouring. In a modern steelmaking plant, refractory materials are required for converters, refining, and ladles. In the steelmaking process, ladle is the main equipment for using and consuming refractory materials. Improving the service life of ladles and reducing refractory consumption is the key technology for steelmaking plants to save costs and reduce energy consumption for green production. In order to ensure the orderly operation of the ladle, save the consumption of refractory materials, prolong the service life of the ladle, and ensure the safe operation of the ladle, Wuhan CenterRise M&C Engineering CO. developed and launched the LDT-N200 integrated management system for the ladle. Introduction: LDT-N200 ladle integrated management system integrates LDT-L200 ladle lining thickness gauge, TBP-S300 ladle, tundish baking temperature and leakage monitoring system, RFD -C100 metallurgical electronic positioning system, and also integrates SQL Server database and NeuralWare (American computer software company) neural network software NeuralWorks to realize intelligent and optimized management of ladles. LDT-L200 ladle lining thickness gauge uses a laser area array scanning sensor to accurately measure the real-time thickness of the ladle lining, calculate the lining loss, and predict the service life of the ladle. TBP-S300 ladle, tundish baking temperature and leakage monitoring system uses infrared thermal imaging camera and embedded armor wire system to comprehensively monitor and prevent ladle leakage. RFD-C100 metallurgical electronic positioning system installs RFID electronic tags on all ladles to realize full-time and full-space ladle positioning and tracking. LDT-S200 ladle optimization control and analysis software, based on SQL Server database, B/S network structure, realizes online management of ladles, and adopts BP neural network system to realize intelligent optimization control of ladles. LDT-N200 ladle integrated management system can realize ladle age management based on ladle lining data and neural network algorithm, safety process control of ladle turnover and use, full-time tracking management of steelmaking production and full-space tracking management of ladle use and provide optimal control and management of steelmaking production and ladle maintenance. Comprehensive ladle measurement and monitoring, ladle positioning and management, and data management and optimization enable the LDT-N200 ladle integrated management system to fully realize ladle entire process management, optimize the service life of ladles, and comprehensively reduce the cost of refractory materials. The features: Using a lining thickness gauge to measure the thickness of the ladle lining Using infrared thermal imaging camera/embedded armor wire to realize ladle leakage detection Using RFID/number plate recognition to realize the location management of ladles Ladle age management system based on overall tracking Overall (full-time full-space) ladle management system based on database Provide overall production scheduling data Using neural network to predict ladle service life based on big data Ladle Optimal Scheduling System based on database and ladle service life Increase the service life of ladle by 12%-20% Reduce the use of refractory materials more than 15% Realize orderly management of ladle baking Realize full space and full time domain control Reduce the costs of ladle management and maintenance Improve the efficiency of ladle turnover operation Business/Industrial, Moskow

LDT-L200 Ladle Lining Laser Thickness Gauge

Wed, 22 Jul 2026 06:49:46 +0000

Overview LDT-L200 is a new generation of ladle lining thickness gauge launched by our company. The system equipment emits a pulsed laser beam to the lining surface of the ladle, and receives the returned laser light to measure its transmission time. Then the system equipment calculates the distance between the equipment and the target point according to the transmission speed of the laser. During measurement, the user pushes the equipment to the certain measuring point on the platform in front of the ladle, and the equipment can start to scan and measure the target area of the ladle after the equipment performs rapid self-positioning. The measuring principle The measurement speed of LDT-L200 can reach up to 200000 points per second, and each scan can obtain distance data of more than 150000 points. The actual surface curve of the entire ladle lining can be obtained by combining the measurement data of different positions. During the measurement, the laser head of the equipment rotates at a certain step angle to rapidly change the angle of the pulsed laser beam. Within 1 minute, the three-dimensional surface contour of the ladle lining can be formed, and the thickness information of the furnace lining can be obtained through coordinate conversion calculation. The measurement accuracy up to ±5mm. In order to accurately calculate the thickness of the lining in the ladle, the measuring head of the laser thickness gauge is installed on the ladle repairing platform. By moving the swivel arm for hoisting, the laser scanning head is moved to the intersection position during measurement, and the relative position of the laser head to the ladle mouth will be calculated during installation. Through mathematical modeling, a complete 3D figure of the thickness of the entire ladle lining can be displayed after laser scanning. The main components 1. Laser measuring head 2. Fixed laser thickness gauge host 3. Optical fiber communication 4. Cooling circulation system The technical index Laser reproducibility: ±5mm Laser accuracy: ±5mm Local fastest measurement time: Business/Industrial, Moskow

LDT-I200 Converter Lining Laser Thickness Gauge

Wed, 22 Jul 2026 06:48:49 +0000

Overview LDT-I200 is a new generation of converter lining thickness gauge launched by our company. The system equipment emits a pulsed laser beam to the lining surface of the converter, and receives the returned laser light to measure its flight time. Then the system equipment calculates the distance between the equipment and the target point according to the transmission speed of the laser. During measurement, the user pushes the equipment to a certain position on the platform in front of the converter, and the equipment can start to scan and measure the target area of the converter after the equipment performs rapid self-positioning. The Measuring principle The measurement speed of LDT-I200 can reach up to 2,000,000 points per second, and each scan can obtain distance data of more than 1.5 million points. The actual surface curve of the entire converter lining can be obtained by combining the measurement data of different positions and angles. During the measurement, the laser head of the equipment rotates at a certain step angle to rapidly change the angle of the pulsed laser beam. Within 4 minutes, the three-dimensional surface contour of the converter lining can be formed, and the thickness information of the furnace lining can be obtained through coordinate conversion calculation. The measurement accuracy up to ±2mm. In order to convert the distance from the internal point of the converter to the thickness gauge into the thickness of the furnace lining at each point, we must know the coordinate relationship between the trolley and the converter. We use the second laser head to position the trolley. When the trolley is pushed to the measurement site, the positioning laser head rotates at high speed to scan the three reflective strips opposite the converter. Through triangulation measurement and calculation, we can calculate the relative position of the trolley to the reflective strips. The coordinates of the reflective strip and the converter are known through mapping, so that the coordinates of the trolley relative to the converter can be accurately obtained. The main components 1. Laser measuring head 2. Wireless communication 3. Battery pack 4. Mobile laser thickness gauge host 5. Converter inclination measurement system 6. Cooling circulation system 7. Positioning auxiliary reflector 8. Laser positioning system The technical index Laser reproducibility: ±2mm Laser accuracy: ±2mm Local fastest measurement time: Business/Industrial, Moskow

LDC-X200 Laser Wire Rod Diameter Measuring System

Wed, 22 Jul 2026 06:47:58 +0000

Overview: The non-contact diameter measuring system, is mainly used in the measurement of the outer diameter of various wire rods, bars, wires and pipes. The system can detect the change of the diameter (outer diameter) of the measured object in real time under the high temperature state. The working principle The diameter measuring system takes the laser scanning method as an example. It adopts the probe imported from Japan, which can achieve±2um accuracy at the range of 0.3~30mm. The acquisition frequency reaches 2000 times/second. The probe uses a self-excited infrared light source, which overcomes the measurement problem in dim environments. It adopts the measurement method of pulse parallel light scanning, and has a strong ability to resist the jitter of the measured object. (As shown in Figure 1) Since the shaking frequency of the measured object is much smaller than the scanning frequency, when the measured object A moves in the shakeable area, the measurement result will be able to ensure its accuracy because the time it blocks the beam does not change. The detection principle is as follows First, the mold oscillator generates self-excited high-frequency pulses, which are sent to the comparator and the stepping servo motor respectively. The stepping servo motor drives the octahedral prism to rotate at a high speed, and reflects the infrared laser emitted by the laser generator to the convex lens A. It becomes parallel light, and then collects on the photosensitive element C through the convex lens B in the infrared receiving probe. The photosensitive element C converts this signal into a corresponding electrical signal and sends it to the other end of the comparator to compare with the original signal. When there is no object to be measured in the measuring probe, the pulse signal at both ends of the comparator will be the same. Therefore, there is no difference output: when there is an object to be measured in the measuring probe, the photosensitive element C will output no pulse signal during the period of scanning through the object to be measured. Therefore, there will be a difference input for a period of time at both ends of the comparator, which corresponds to the diameter of the measured object. By calculating the oscillation period of the pulse and the length of the time slice without pulse, the diameter of the measured object can be known. The composition and functions of the system 1. A measurement frame with four pairs of high-frequency laser scanning probes and non-contact infrared thermometers is installed 2. Four intelligent signal processors connected with four pairs of high frequency laser scanning probes 3. Cold air blowing system for cooling and cleaning the measuring frame 4. High-performance intelligent controller responsible for front-end data signal processing and network communication 5. Data processing and analysis system installed with industrial grade PC, monitor and printer The technical index Business/Industrial, Moskow

LAG-V020 Electromagnetic Detection Coil for Ladle Slag Detection System

Wed, 22 Jul 2026 06:47:17 +0000

1.The sensor is made of imported high-performance materials and installed at the bottom of the ladle as a guide component for the ladle nozzle. It can work normally in an environment up to 900℃for a long time, achieving no burning, no damage, and has good weak signal detection characteristics. The service life of the sensor is more than 800 furnaces. 2.The signal connector of the sensor can meet the reliable connection under high temperature and strong oxidation conditions. 3. The sensor coil has overcome the problem of signal drift caused by the changes in the distribution parameters’ characteristics such as impedance, after working in a high temperature environment for a long time, so that the system can automatically compensate and ensure the accuracy of the system signal processing and slag alarm. 4. It can completely replace similar foreign products. LAG-T015 High-Temperature Resistant Connector for Ladle Slag Detection The slag detection system uses high-temperature resistant connectors (sockets) installed on the wall or bottom of the molten steel ladle. The connectors have a solid structure and are equipped with microcrystalline ceramic insulating materials. The high temperature insulation performance is stable, and can completely replace similar foreign products. Business/Industrial, Moskow

LAG-S400 Infrared Converter Slag Detection System

Wed, 22 Jul 2026 06:45:26 +0000

Overview The infrared converter slag detection system uses a far-infrared thermal imager to monitor the situation of converter tapping in real time, and is connected to the main control computer in the electrical room through the conversion and transmission of video signals. The radiation intensity in the infrared wavelength range of 7-14um is different to distinguish molten steel and slag. In the later stage of the converter tapping, the molten steel gradually decreases, and the steelmaking slag is involved in the molten steel and flows out of the tapping hole. After the thermal imager recognizes the steelmaking slag in the imaging temperature measurement, it will give an alarm according to the slag content ratio threshold set by the software. The thermal imager will start the slide plate to close the tapping hole, so as to realize the control of the slag in the converter tapping, and ensure the maximum yield of molten steel and the minimum control of the steelmaking slag content. The effect of slag detection in converter tapping is of great significance to the control effect of the slag amount. The converter slag detection and control system developed by our company conducts non-contact monitoring of the tapping steel flow through the far-infrared detector thermal imager. It can detect the slag condition in real time and output an alarm signal and control system, which can replace manual visual inspection and provide accurate, efficient and stable slag detection effect. When the system finds the slag, the intelligent control unit quickly makes a judgment of lifting the furnace and blocking the slag and outputs an alarm signal. As shown in Figure 1, the system includes thermal imager, front purge protection box, front electrical box, power distribution cabinet, main control monitor, monitor of rocking furnace chamber, sound and light alarm, infrared converter slag monitoring software system, etc. The features of thermal imager 1. The temperature measurement range is 200°C ~ 2000°C, high temperature measurement accuracy, and multiple temperature measurement intervals can be set. 2. High-resolution thermal imaging system, the imaging picture is clear, and the imaging color can be freely marked according to the set temperature. 3. With hot zone alarm function, the alarm zone and temperature range can be set arbitrarily. 4. With hot zone tracking function 5. Equipped with special 7~14um infrared filter lens The technical parameters 1. Temperature measurement range: 200°C ~ 2000°C 2. Temperature measurement accuracy: 2% 3. Detection accuracy and alarm accuracy: ≥98% 4. Resolution: ≥ 0.5℃ 5. Pixels: 640x240PT 6. Band: 7~14um 7. Field of view: 7.5°×5.5° 8. Frame rate: ≥ 25 frames/sec 9. Equipment service life: ≥5 years 10. The normal operation rate of the automatic control system: ≥99% Business/Industrial, Moskow

LAG-S100 Ladle Slag Detection System (Eddy Current)

Wed, 22 Jul 2026 06:44:26 +0000

Overview： The continuous casting ladle slag detection device is used to detect the slag content of the ladle nozzle in the steelmaking continuous casting process, so as to improve the cleanliness of the tundish molten steel and obtain the best yield of the ladle molten steel. The device adopts the principle of electromagnetic induction detection. The meaning of slag detection To achieve high output: In order to ensure the cleanliness of molten steel in the ladle, if we detect slag by eyes, we often close the ladle prematurely, so that it will reduce the yield of molten steel. However, if we use slag detection system, we can detect slag accurately and timely, so that the amount of residual steel is controlled at 1%-2% to achieve high output. Improve the cleanliness of molten steel: The steelmaking slag gets into the tundish is the main reason that affects the cleanliness of finished steel. The use of the slag detection system can reduce the amount of steelmaking slag carried into the tundish to a very small amount, and can also reduce the defects on the slab surface at least 80%. Avoid blockage of the nozzle: The steelmaking slag gets into the tundish is also the main reason for the blockage of the nozzle due to secondary oxidation. After using the slag detection system, the blockage of the nozzle can be greatly reduced. The composition of the system The slag detection system mainly consists of five parts: sensor, preamplifier, signal processing unit, central processing unit and platform control box. System control flow chart The working principle of the sensor The sensor adopts the principle of electromagnetic induction for signal detection, and its typical structure is two concentric coils. When the primary coil is supplied with an intermediate frequency excitation current, due to the action of the magnetic field, an eddy current is generated in the steel flow, and the direction of the magnetic field is opposite to the direction of the magnetic field generated by the coil. Because the conductivity of slag is much lower than that of molten steel at high temperature (about 1/1000), the eddy currents generated in slag are much smaller than those generated in molten steel. In the process of pouring steel, all the molten steel flows out at the beginning of pouring. At the later stage of pouring, there will be steelmaking slag mixing out, which reduces the conductivity of the melt and enhances the electromagnetic field. This signal is measured by the secondary coil. Principle of sensor construction The primary coil and the secondary coil are isolated by high temperature resistant materials, and the coils are encapsulated in a flat ring made of special steel as a whole. Then two pairs of signal lines are drawn from the two-pole coil using a unique technical method, and sent to the secondary part. The installation of the sensor The sensor is installed in the ladle reference plate, coaxial with the ladle nozzle, and acts as a guide part for the ladle nozzle casing tube at the same time. The technical Features 1.The ladle slag’s coil made of imported materials and installed at the bottom of the ladle as a guide component for the ladle nozzle can work normally in an environment of 900 °C for a long time, achieving no burning, no damage and good weak slag signal detection characteristics . The average service life of the sensor reaches more than 800 furnaces. 2.The signal connector of the ladle slag coil can meet the reliable connection of the microvolt level (1μV=10-6V) slag signal under the conditions of high temperature, high impedance and strong oxidation, and realize the repeated use of long-term zero impedance. 3.After the ladle slag coil works for a long time in a high temperature environment, changes in distributed parameter characteristics such as impedance cause signal drift. The system can automatically identify and compensate, which ensures the accuracy of system signal processing and alarming. 4.The function is complete, which can actually reflect various information of molten steel casting. It has various functions such as curve storage, status display, alarm display, output control, and information printing, etc., which can effectively meet the requirements of the production process. The technical index Sampling time: Business/Industrial, Moskow

CPL-N100 Square Billet/Round Billet Mold Surface Detection

Wed, 22 Jul 2026 06:42:38 +0000

Overview： This product is a new type of mold copper plate surface detection equipment. The equipment adopts a high-precision and high-sensitivity laser ranging sensor, which scans the copper plate of the mould by scanning a laser line with a fixed width, and returns the measurement data in real time. After modeling and analyzing the data, the upper computer gives the wear data of the mold copper plate, as well as the data of surface cracks and surface roughness. The host computer software intuitively reflects the surface profile of the detected mold and thickness deviation and other data to the user in the form of data sheet, data curves and mold 3D model diagrams, providing a true and reliable theory for on-site operators to maintain the mold. The mold surface detection equipment is a high-precision instrument, which includes high-precision laser ranging sensors, two digital servomotors, encoders, horizontal sliding screws, vertical sliding screws, and calibration consoles, controllers and other components. The equipment has many advantages such as high accuracy, strong stability, convenient installation and strong observability. It is suitable for mold surface detection, surface flatness analysis, surface flaw detection, taper measurement, etc. It is also suitable for round billets, square billets, slabs, special-shaped billets, etc., widely used and powerful. The composition of the system： 1. The mold surface detection equipment is equipped with: data processing and display unit, horizontal motion mechanical power output unit, vertical mechanical power output unit, instrument motion control unit, laser measurement sensor, and instrument bracket. 2. Data processing and display unit: used for data acquisition and storage, system equipment control, parameter configuration, height display of the descent, start and stop control, etc. 3. Horizontal motion mechanical power output unit: the digital servo motor in the horizontal direction controls the sensor to move in the horizontal direction, so that the sensor can scan the horizontal inner cavity wall of the mold copper plate to detect data. 4. Vertical mechanical power output unit: the digital servo motor in the vertical direction controls the sensor to move in the vertical direction, so that the sensor can scan the vertical cavity wall of the mold copper plate to detect data. 5. Instrument motion control unit: It is used to control the motion scanning of the motor, and the running speed, running track, and control mode of the motor can be configured through parameter settings. 6. Laser measurement sensor: adopting the principle of laser triangulation. The laser transmitter shoots the visible infrared laser to the surface of the measured object through the lens, and the laser reflected by the object passes through the receiver lens and is received by the internal line array image processing sensor. According to different distances, the corresponding positions of the light spots received on the line array sensor are also different. According to the angle of this reflection, the distance between the actual objects can be calculated by calculating the distance of the sensor spot. 7. Instrument bracket: The detection equipment need to be placed directly above the mold when it is in use, and it is required to be fixed firmly without displacement vibration during the measurement process to ensure the measurement accuracy. The parameters： Detection instrument service life: ≥5 years; Detection instrument reliability: more than 98%; Detection range: 60~1000mm (customizable) Detection accuracy: 0.01mm Spot diameter: 1.0x1.5mm (spot scan), 1.0x20mm (line scan) Falling pace: 1~20mm/step Single measurement time: less than 2min Power supply: DC24V Operating temperature: -20~80℃ Equipment warm-up time: 3~5min Shock resistance: 50G (X, Y, Z axis) Vibration resistance: 10Hz~5Hz (amplitude 1.5mm, each 2 hours in X, Y, Z axis) Business/Industrial, Moskow

The function of the system is to automatically align and correct

Wed, 22 Jul 2026 06:40:50 +0000

The function of the system is to automatically align and correct the deviation of the steel strip, keep the center position of the steel strip basically unchanged, and meet the requirements of continuous centering. Overview CPC is a very important control part in the strip production line. If there is no such system or there is a problem with this system, the strip of the production line will deviate and eventually lead to strip breakage and stop production. CPC strip steel automatic center position control system can detect the control object in the production process by using the principle of electromagnetic induction or photoelectricity. For the position of the strip steel, we can use the electronic circuit to amplify and process the position signal of the control object, and then use the PLC, control cabinet, hydraulic control and other parts to realize the center position control of the control object by adjusting the position of the guide roller. The CPC strip steel automatic center position control system is divided into two types of systems based on electromagnetic induction and photoelectricity, namely the electromagnetic strip automatic center position control system and the photoelectric strip automatic center position control system. Business/Industrial, Moskow

BPS-K600 Mould Breakout Prediction System

Wed, 22 Jul 2026 06:38:27 +0000

Overview: The BPS-K600 continuous casting mould breakout prediction system is developed by Wuhan CenterRise M&C Measuring Co., Ltd. It adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning. The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself, and provide early warning information for on-site operations. It can effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting. The system is suitable for all kinds of continuous casting machines such as square billet, round billet, rectangular billet and slab. Block Diagram of Breakout Prediction System The composition of the system Thermocouple: according to the on-site conditions of the mold, water tank, bolts and mold frame to desgin Front-end acquisition system: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module Working platform: Real-time display of mold temperature field status, online analysis and prediction of mold breakout Server: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions Main technical parameters Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ Accuracy of temperature measurement: ±0.25℃ Support communication protocol: Industrial Ethernet (TCP/IP)，PROFIBUS-DP，CANopen Executive standard: DE0411 Standard Class III/1EC584/IEC1515 Transmission speed: 100M/bps The composition of the software 1.Online monitoring software for breakout prediction 2.Offline query software for breakout prediction 3.Data recovery and self-learning software packages 4.Data acquisition and monitoring software 5.The software package of mold thermal status display The functions of the system 1.Real-time data acquisition, data analysis and judgment 2.Automatic selection of steel grade’s alarm parameters 3.Real-time dynamic picture monitoring 4.Prediction alarm and information display of breakout signs 5.Automatic deceleration after alarm 6.Historical data storage and historical trend graph display 7.Automatic report generation and printing 8.Alarm prediction and pattern recognition of unknown steel grades by neural network 9.Dynamic real-time temperature profile prediction 10.Mould heat flow field display FIG 1：Typical process of mold breakout prediction The features of the system 1.Reasonable design of temperature measurement point and professional protection front-end acquisition system, and complete installation and calibration tool components. 2.The system has strong adaptability and can meet the transformation of various structural continuous casting machines. 3.High-speed data communication, using industrial network to form an independent local area network for each workstation and server. It can realize high-speed data transmission of alarm files, alarm parameters, and other databases. 4.The combination of artificial neural network and intelligent forecasting model improves the alarm accuracy of breakout forecasting. 5.Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing. 6.Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data. 7.Remote Web browsing can be achieved according to customer needs. 8.Can be seamlessly connected with MES-C220 mould expert system. Business/Industrial, Moskow